Aerospace Design

Aircraft designwill be needed, in preference to the turbo-prop engines
Many light aircraft are braced monoplanes, having amost efficient for lower speeds. At very high speeds,
diagonal bracing strut between the wing and fuselage.the cross-section of the fuselage and wing together
Without this strut, the wing would need to be stiffare very carefully designed to achieve low drag, and
enough to resist all of the bending loads created byleading to some very complex aircraft shapes. The
the lift force on the wings, requiring more structure andarea rule principle considers the cross-sectional area of
hence increased weight. The strut takes some of thethe fuselage plus wings - if this area corresponds to
lift loads, allowing a lighter structure in the wing, but atthat of the minimum drag body of similar cross section,
the expense of extra drag. Because of the low flyingthen the transonic or supersonic drag will be minimised.
speed of the aircraft, the extra drag caused is small,Strength-to-weight ratio
and therefore acceptable in view of the weight saved.Because high-speed aircraft need small wings for low
Because of the drag penalty of bracing struts, the puredrag, the loads on these wings will be very high, so the
cantilever wing is used for all aircraft of medium andwings will have to be made much stiffer and stronger
high speeds. A cantilever is simply a beam that isto carry the wing loads. This leads to increased weight,
supported at only one end. The cantilever wingwhich the designer tries to avoid. Wing loading is
arrangement can be categorised as low-wing, midwingtending to increase over the years, but the designer
or high-wing, depending on where it is attached to, ormakes sure that the material is used to best effect,
passes through, the fuselage. Typically, the low-wingand uses the strongest and lightest materials. In this
arrangement seems to be preferred for jet aircraftway, the strength-to-weight ratio of the aircraft
and many light aircraft, high wing for turbo-propstructures is improved. Improved materials can also
transport aircraft and both low- and mid-wingplay a part in allowing higher stresses to be used, and
(shoulder-wing) for combat aircraft, but there are manyalthough they may be much more expensive they can
exceptions.save cost by making the design simpler and more
A cantilever wing must be strong enough and stiffefficient. It is important to realise that materials with a
enough to carry the whole weight of the aircraft, andhigh strength-to-weight ratio do not automatically
its aerodynamic loads, without the need for externalproduce a structure with the same qualities. What is
bracing. For a Boeing 747 weighing 350 tonnes, theimportant is that the most suitable material is used,
wing will need to be capable of resisting loads of overtogether with a simple and effective design. The
1000 tonnes without failure or excess distortion. This ismaterial must be highly loaded, or it is not being used to
because manoeuvres and wind gusts cause loadsbest effect, but must not be over-stressed or it will fail
that are several times the aircraft weight. It must alsoearly in service.
be able to cope with the highest speeds andStiffness-to-weight ratio
manoeuvre loads of the aircraft without deflecting tooAnother important feature of some aircraft structures
much, which can cause aerodynamic flutter and maydesign, for instance wings, is the ratio of their stiffness
result in collapse or loss of control.to weight. A wing may be strong enough to withstand
Generally, high speeds require a smaller wing span andthe loads upon it, but may lack the stiffness needed to
low wing area, hence a high wing loading. Conversely,keep its shape accurately in flight. This would be a
a large span and high wing area, i.e. low wing loading,major problem, and increasing the stiffness may well
are best for low speeds. For take-off and landing, it isrequire the use of more material, increasing weight. In
possible to change the wing area and wing section tosome applications, particularly small components, the
some extent by the use of flaps at the trailing edge.materials with the highest strength-to-weight ratio may
This makes the wing structure more complicated, butnot be the best to use, because the material may
is desirable or even essential if the aircraft is to land atneed to be too thin to provide enough stiffness. A
a safe speed. The design of the wing for a high-speedgood example of this is model aircraft - they use balsa,
aircraft, such as the Tornado, will be principally drivenwhich is never used structurally in full-size aircraft. If
by stiffness requirements, to avoid flutter at highmodel makers used aluminium alloys, the components
speed. High speeds also require minimum drag, sowould be so thin that they would be very flimsy, and
retractable undercarriages and low frontal area arestiffening them up sufficiently would make the models
required. Even with a streamlined aircraft, high speedsfar too heavy to fly. So the stiffness of a structure
demand high thrust, and turbo-fan or turbo jet enginesdepends on both its design and the materials used.