How Its Made - Thermoforming

Are you aware that some of the things we use in our- Lower costs of production
everyday lives are plastics? When we talk about- Great and unique design
convenience, durability, efficiency, stability, usefulness- Firmly and nicely furnished
and practicality in the things we use nowadays,- Shorter time for production
chances are, those things are made out of plastic.- Can work on any type of weather conditions, high
One example of this is Zip-lock plastic bags for storingand low temperatures.
foods. Another one is the Coleman or Rubbermaid2. History
coolers we use to keep preserve foods whileThermoforming is one of the oldest plastic
camping outside or going out of town and water jugsmanufacturing procedures. In the year 1890, baby
to keep our beverages cool and a handy gadgetrattles and teething rings were formed out of plastics
outdoors. And a lot more of plastics used forusing the thermoforming procedure. In 1930 some
everyone's convenience. But these are not justdevelopments were made in the plastic materials; but it
ordinary plastics! Plastic is...never grew sucessful until the 1930's in Europe.
- Durable3. Process Categories
- ReliableThermoforming has two general process categories
- Toughcalled the thin gauge and the so called heavy or thick
- Helpfulgauge. Thin gauge is used for thin sheets of plastics
- Easy to useand can be directly processed with regulated
- Low in costtemperature. Unlike the heavy or thick gauge, the
1. Thermoformingplastic used there is thicker than the thin plastic sheets
Thermoforming is one of the procedures being doneand it still need to cut into pieces before being
to manufacture plastic. A plastic sheet or film is usedprocessed. Instead of using the regulated temperature
that can be easily soften up when heated andfor thin plastics sheets in order to form a product, the
becomes hard again when it cools down. The kind oftemperature is higher than the regulated temperature in
plastic used in Thermoforming can undergo melting andheavy or thick gauge.
freezing without changing its chemical state and it canHeavy or thick gauge was formed during the World
be re-used. The plastic sheet or film is heatedWar II on aircraft windscreens and machine gun turret
between specialized heaters in order to form thewindows in aircrafts. Today, heavy or thick gauge
product with its usual temperature range. Then it isparts are used in permanent structures as additional
placed in a temperature regulated metal table orparts in cars, trucks, refrigerating units, bathroom
molder until it is cooled down. The plastic formed fromaccessories such as showers, plastic faucets, plastic
the molder will be taken out of the sheet. Used ordoors and toilet seats, electronic and electrical
excess plastic sheets are being recycled in order toequipment.
form new plastic products out of it.It is a big benefit for companies who use these kind of
It is a technological breakthrough for its:procedure for their plastic products it's lower costs,
- Reliabilitydurability, usefulness, and productivity. It also weighs
- Convenienceless than other ordinary and special types of plastics.
- Easier to produceOf course, it's also helpful for the consumers and
- Ability to form small and large objects for thatusers of this kind of plastic.
specific product